Technical features of Kashan 1200 comb density 3600 embossed flower carpet
In order to check the technical features of Kashan 1200 flower comb carpet, it is better to briefly mention the density used in it and its role in the quality of this product.
The density of the knots used in the production of this flower-embossed carpet is placed in two transverse and longitudinal parts, 1200 and 3600, respectively, each of these parts increases the elegance, beauty, strength and cohesion of the 1200 comb carpet with a density of 3600 embossed flowers. Kashan has been
On the other hand, it is very important to examine the material of this new bridal carpet design due to the importance of its quality and usability, as well as its durability, which is discussed in the next part. It is very common to use acrylic and high-bulk fibers in the production of high-density products such as 1200-embossed floral carpets.
Acrylic fibers are known as heat and abrasion resistant fibers, durable and with high color stability, as the best fibers for machine carpet texture, which has a soft and delicate texture, light weight and very good elasticity. Despite having a thin thickness, these fibers are very suitable for producing high densities; Also, the use of highbalk fibers next to it makes the carpet motifs stand out. In this way, during the finishing and finishing stage, by passing the thermal rollers over the carpet, the high-bulk parts are sunken and the parts woven with acrylic are raised, and thus the 1200 comb Kashan embossed flower carpet is produced and presented to the market.
Each machine-made carpet has its own technical characteristics, which we will give brief explanations about each of these technical characteristics below.
• Density: Each carpet has two types of density, transverse density and longitudinal density.
• Transverse density: It is the number of roots in one meter of the width of the carpet, which is also called the comb. Among the most common combs, we can mention 500 combs, 700 combs, 1000 combs and 1200 combs.
• Longitudinal density: It is called the number of roots in one meter of carpet length. For example, a carpet with a density of 300 means that there are 300 knots in one meter of its length. The most common densities are 2550, 3000 and 3600.
• Raw materials used in carpets: There must be three types of threads for machine-made carpet weaving: weft thread, warp thread, and pile thread, which are called raw materials.
• Weft or Khab thread: this type of thread is used for weaving colored knots, which wraps around the warp thread in a u shape and has different types. which include acrylic, polyester, polypropylene, BCF, etc.
• Tar yarn: this yarn is a mixture of cotton and polyester, the quality of fibers and the type of spinning is an important factor in its beauty and durability.
• The number of colors in the carpet: depends on the number of colors used in the carpet. Currently, with the advancement of science and technology, the maximum color that can be used in a carpet is 14 colors. Other number of colors are 8 colors, 10 colors and 12 colors.
• Carpet dimensions: machine-made carpets have standard dimensions such as 6 meters, 9 meters and 12 meters, but they can be woven in other dimensions, which are called custom carpets. In this way, they weave the carpet in the desired size of the customer and charge a higher fee.
• Carpet material: The carpet material is the same fiber used in the carpet. The fibers used for carpet weaving are viscose, polypropylene, polyester, acrylic, etc. Among them, acrylic fiber is the best and has great resistance and durability.
• The height of the pile thread: The height of the pile thread depends on the density of the carpet, and in general, it is inversely proportional to the density. As the density increases in a carpet, the height of the pile thread decreases and vice versa. The standard height of the pile thread in machine carpets is less than 10 mm.
• Weight of the carpet: The weight of the carpet also depends on the comb and density of the carpet. The weight of the carpet is directly proportional to the density, that is, with the increase in the density of a carpet, the weight of the carpet also increases due to the filling of the carpet and the increase in the number of knots. For example, a 1200 comb carpet with a density of 3600 is heavier than a 1000 comb carpet with a density of 3000.
• Carpet weaving machine: Today, due to the advancement of science, there are many carpet weaving machines that affect the quality of the carpet. These machines include the HCI machine, the Shonherr machine, the HCP machine, etc.
• Grading of carpets: when the carpets are completed, they can be graded. This classification includes grade 1 (grade S), grade 1.5 (grade SI), grade 2 (grade S2), grade 4 (grade S4) and grade 5 (grade S5).
• Grade 1 carpet: This type of carpet has features such as: no repetition of the cylinder, having a perfect size and no defects, it is good under the carpet, the amount of fiber used in it is according to the standard, it has a difference of 10-10 + is Its surface height is the same, there is no razor corrosion, there is no extra warp thread in it, there is no rupture of the warp thread throughout, there are no tears and burns in it, there is no design mistake, there is no mold corrosion on the back of the carpet, and its roots and zigzags They are flawless.
• Grade 1.5 carpet: This type of carpet has features such as: the repetition of the cylinder in them is a maximum of one meter, the amount of food consumed in it is according to the standard, it has a complete pattern, it has a good carpet underneath, the height difference in its bed It is 20%, the blade is not corroded, there is no patch, there is no torn thread
source: https://kashan-carpet.blog.ir/post/20
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